Energy-Efficient Cooling Towers for Your Needs

The Cooling tower is a type of heat exchanger it transfers process waste heat to the atmosphere. Circulating water used to reject heat by the airflow generated by the cooling tower fan.
At Maya, we manufacture a broad range of cooling towers. These are energy-efficient and achieve up to 30% operating power saving.

The cooling tower is key-equipment in the industries–

High Performance: Cooling tower must deliver high performance in its full lifetime.
Reliability: Entire process in the plants depend on the cooling tower. So in the case of CT failure, plant operation stops. Thus cooling tower must have the highest reliability.
Fan Constructions: Cooling tower must have robust construction as it has to run 24 hr 365 days.
Fan Efficiency: These cooling tower fans are high energy consumption equipment. So to save energy, it must be well optimize to reduce power consumption.

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Specification of our cooling tower

Up to 45% power saving

TR Per Cell

Kw Power

Power saving opportunity with energy-saving FRP cooling towers

In power plant cooling tower are among the highest energy consumption equipment so even a small saving in cooling tower is an achievement.

Fan is the major part of cooling tower and we are master of it.

Power Saving Against metallic fan is up to 40%
Saving against conventional FRP fans is up to 25%
And saving against our own fan installed before 2015 is up to 20%

Payback period is as low as 5-24 month

Zero cost solution

Cooling Tower Fan Key Feature

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Competitive costing of cooling tower.

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Maximum efficiency at low maintenance.

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Low drift losses.

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Minimum lifecycle cost in the industries.

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Quick assembly due to fully modular tower construction.

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Zero Downtime with minimum care.

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Corrosion-resistant material use in construction of cooling tower.

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Very low payback period in case of replacement of existing cooling tower.

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High efficient Hollow blade Reduce power consumption of cooling tower.

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Factory assembled tower. Plug and play design of cooling tower.

Why choose Maya Cooling Towers?

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Low Operating Costs

Maya High efficient aero foil cooling tower fan is used.
Comparatively higher fan sizes are selected to reduce power consumption.
The maximum use of the most advanced composite material. Reduces corrosion and increases the cooling tower life.
Best design for the duty point No unnecessary oversizing of the tower.
The cooling tower is designed for minimum water head hence reducing pump power.

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Efficiency and performance

The aerodynamic hub provided with a fan that make it more efficient by reducing recirculation.
No metallic component, therefore no drop in performance due to corrosion.
High airflow delivery due to zero re-circulation.
The fan surface is mirror finish it delivers laminar flow over the blade length.
Inlet louver are designed for minimum resistance.
Honeycomb fills media provide best in class performance.
Due to low velocity airflow design drift loss is further reduced.

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Long Life Construction

Most of the parts made of Heavy-duty composite and hot-dip galvanized material. It meets the corrosion resistance and equipment life requirements of heavy industrial applications. While still delivering an outstanding value.
A lightweight impeller, thus, increases the life of all the mechanical components.
Cooling tower are also available with Series 300 stainless steel. It is an optional upgrade that comes with a 5-year limited warranty.
Maya cooling towers manufactured in ISO-2015 certified facilities. It attests to our commitment to comprehensive quality processes and systems.

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Fast emergency response.

Ready-made cooling towers are available.
The minimum stock of the tower spare maintained.
Low manufacturing time because of zero outsourcing.
An expert team available for cooling tower installation and emergency assistance.
Our Easy module design help in cooling tower upgrade and resizing.

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Quiet by Design

The composite blade has a glossy surface finish that offers smooth airflow.
low tip speed design (Noise is directly proportioned to tip speed).
No outsourcing full quality control thus achieves the least tip clearance.
Special design available for extra low noise fan which can reduce noise up to 10 dba compares to conventional fans.

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Performance for All Seasons

The fan is a constant flow machine. To maintain its performance, despite critical variation in weather our fans used in our cooling towers are designed for a broad range of operations. Our fans are having a good amount of reserve margin for both airflow and static pressure. Thus fan performs throughout the year in all types of seasons.

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Low Maintenance/Less Downtime

Maya FRP cooling towers made of high-quality material and robust design.
Maya design cooling tower are designed for low operating tip speed of fans, it increases system life and also reduces the chance of failure.
Unlike most of OEM who buy critical component from vendor and only assembled it. We at Maya Fan having expertise of design and manufacturing of these critical component. Therefore our cooling towers are more reliable and having less down times.

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Quality and construction

airOur Cooling tower fans hollow blade construction Reduces fan weight which reduces starting torque.
Excellent corrosion resistance with consistent performance even after a long time of operation.
Our Cooling tower fan assembly is statically balanced as per ISO 1940 grade 6.3 or 2.5 if required.
Small fans of up to 10 feet diameter are dynamically balanced.
Low noise operation due to laminar air flow and less vibration.
Updated cooling tower manufacturing Facility and no outsourcing thus better control on quality.
The latest technologies used to improve the product and manufacturing process of cooling tower.
The option is available for low to very low-noise cooling tower.

We serve all 3 main categories of Mechanical draft cooling tower:

Forced draft cooling tower fan.
Induced draft crosses flow cooling tower fan.
Induced draft counter flow cooling tower fan.

The cooling tower is also categorized by its construction–

FRP Cooling towers
Timber cooling towers
Concrete cooling tower
Latest introduction Pultrusion cooling tower.

Maya Fan installation is there in each type of cooling tower in the list.

We are India’s largest fan supplier to the cooling tower manufacturer (OEM).

All the major cooling tower maintenance and repair companies are our associates.

With our expertise in axial fan blade design, we develop more than 100 customized fans.

We have a proven track record for power saving in metallic cooling tower fans as well as in conventional FRP cooling tower fans.

Maya FRP cooling tower construction

Here is the list of Maya cooling tower fan component with a there brief detailing

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Cooling Tower Construction

Maya cooling towers are using standard models which can assemble in such a way that can construct any configuration of the cooling tower.

Our modular cooling towers are designed in a way that can be transported in standard containers.

These are easy-to-assemble prefabricated type structures.

Maya FRP cooling tower’s Advance feature

High-efficiency fill media for optimal heat transfer and water distribution.
Energy-efficient fan systems with variable speed drives for precise airflow control.
Advanced water distribution systems for optimal water flow and energy savings.
Anti-clogging nozzles for continuous and uninterrupted water distribution.
Corrosion-resistant materials for long service life and durability.
Drift eliminators to prevent water loss and reduce environmental impact.
Low noise levels for comfortable working environments.
Many material options for construction, include FRP, stainless steel, and galvanized steel.
Customizable design to meet specific industry and project requirements.
High-performance tower internals for the greatest efficiency and cooling capacity.
Non-clog water distribution headers for easy maintenance.
Energy-efficient pumps with variable frequency drive for optimal water flow and pressure control.
Advanced control systems for remote monitoring and operation.

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Fan Blade

Maya Fan Air Engineering Pvt Ltd’s FRP cooling tower fan blade is a crucial component of our energy-efficient cooling towers. Made of high-quality FRP material, our fan blades are designed to deliver optimal airflow and maximum energy efficiency, reducing operating costs. We use advanced technology and engineering techniques to ensure our fan blades meet the highest industry standards for performance, durability, and efficiency. Our FRP cooling tower fan blades are ideal for new industrial projects and existing cooling towers. Contact us today to learn more about our fan blades and other advanced features of our cooling towers.

Maya FRP cooling tower fan blade Advance feature

All our cooling tower fan blades have leading-edge protection to avoid erosion.
The option is available for stainless steel leading edge.
Blades tested for structural stability.
Fan blades can have FR material if required.
Replaceable leading edge. (Where leading-edge damaged due to faulty cooling tower drift eliminator.)
Blades use anti-static fiber to prevent static charging.
Full-proof structural design of blade that passes 4 times load test.
Blades tested for the proof load.
The blade is moment balanced so that it can replace when required.
Blades tested for track variation.
Every new blade design is tested under an in-house wind tunnel.
A full evaluation of the fan was performed before launch.

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Fan Hub / Boss

Hub used in cooling tower fans is heavy in construction. In this, we are using a heavy thickness mild steel plate, cast iron or Aluminum clamp, and stainless steel hardware. It provides long life, as we coat all mild-steel parts with a heavy thickness of zinc. Note – Optionally we also customize hub/Boss on demand of the customer, like caste hub boss, Spider Type Fabricated hub, etc.

Key Feature

Heavy-duty MS fabricated.
Hub is dynamically balanced as per ISO 1940 grade 6.3 or 2.5 if required.
The individual part of the hub is moment balanced.
All the MS parts are hot-dip galvanized Option for different grades of ss plate is also available.
FE – 200 cast iron block or Aluminum block.
FE – 200 cast iron central bush.
Hardware SS163, SS304.
Nut bolt used is of coated HT or stainless steel series.
For sea weather application Solvent Free, Self-levelling Coatings are available.

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Cooling Tower Fills

Cooling tower fills are an essential component of cooling towers used in industrial applications. They are responsible for increasing the surface area of the water in the cooling tower, allowing for greater heat transfer and cooling efficiency. Maya Fan Air Engineering Pvt Ltd’s cooling towers are equipped with high-quality cooling tower fills that offer a range of advantages to our customers.

Advantages of Maya Cooling Tower Fills:

Increased cooling efficiency
Reduced energy consumption
Lower operating costs
Increased lifespan of cooling tower
Improved water distribution
Enhanced heat transfer
Reduced noise pollution
Improved airflow
Reduced risk of scaling and fouling
Higher resistance to chemical corrosion
Easy to install and maintain
Customizable to fit specific cooling tower needs
Environmentally friendly
Can be made of various materials, including PVC, PP, and ABS
Offer superior performance compared to traditional splash bars.

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Cooling Tower Drift Eliminator

ooling tower drift eliminators are designed to reduce the amount of water lost from the cooling tower due to wind and evaporation. They are essential components of industrial cooling towers, helping to conserve water and reduce operating costs. Maya Fan Air Engineering Pvt Ltd’s cooling towers feature high-quality drift eliminators that offer numerous benefits to our customers.

Advantages of Cooling Tower Drift Eliminators:

Reduced water consumption
Increased energy efficiency
Lower operating costs
Compliance with environmental regulations
Improved air quality
Reduced risk of equipment damage due to water exposure
Improved safety by reducing the risk of slippery surfaces
Longer lifespan of cooling tower due to reduced water exposure
Customizable to fit specific cooling tower needs

Overall, the advantages of cooling tower drift eliminators make them a valuable investment for industries and commercial applications that rely on efficient cooling.

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Cooling Tower nozzles

Cooling tower nozzles are essential components that play a critical role in efficient heat transfer and water distribution. Maya Fan Air Engineering Pvt Ltd’s cooling towers feature high-quality nozzles designed to offer numerous benefits to our customers.

Advantages of Cooling Tower Nozzles:

Improved water distribution for more efficient cooling
Reduced energy consumption
Lower operating costs
Enhanced cooling tower performance
Longer lifespan of cooling tower due to reduced stress on other components
Customizable to fit specific cooling tower needs
Reduced risk of water damage to surrounding equipment and structures
Improved safety by reducing the risk of wet surfaces
Lower maintenance requirements due to durable design

Overall, the advantages of cooling tower nozzles make them a valuable investment for industries and commercial applications that rely on efficient cooling.

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Cooling Tower air inlet louvers

Cooling tower louvers are an essential component of industrial cooling towers that facilitate efficient heat transfer and airflow. Maya Fan Air Engineering Pvt Ltd’s cooling towers feature high-quality louvers designed to offer numerous benefits to our customers.

Advantages of Cooling Tower Louvers:

Enhanced airflow for improved cooling efficiency
Improved cooling tower performance and capacity
Lower energy consumption and operating costs
Improved safety by reducing the risk of wet surfaces and minimizing water drift
Customizable to fit specific cooling tower needs
Reduced maintenance requirements due to durable design and longevity
Reduced environmental impact through water conservation

Overall, the advantages of cooling tower louvers make them a valuable investment for industries and commercial applications that rely on efficient cooling.

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Cooling Tower FRP fan stack

The cooling tower fan stack and inlet bell are crucial components that facilitate efficient heat transfer and airflow in industrial cooling towers. Maya Fan Air Engineering Pvt Ltd offers high-quality cooling tower fan stacks and inlet bells designed to offer numerous benefits to our customers.

Advantages of Cooling Tower Fan Stack and Inlet Bell:

Enhanced airflow for improved cooling efficiency
Increased fan efficiency resulting in lower energy consumption and operating costs
Reduced maintenance requirements due to the durable design and longevity of FRP material
Customizable to fit specific cooling tower needs
Resistant to corrosion, chemicals, and UV radiation, resulting in a longer lifespan
Reduced noise levels due to aerodynamically designed fan blades and inlet bells
Enhanced safety due to the elimination of metal fan blades
Reduced risk of damage to other components due to lightweight design
Improved aesthetics due to the sleek design
Reduced vibration due to balanced fan blades
Increased stability in high wind conditions
Easy to install and maintain
Reduced environmental impact through material recyclability.

Incorporating high-quality cooling tower fan stacks and inlet bells into industrial cooling systems offers numerous benefits, including improved efficiency and reduced operating costs.